Showing posts with label PAPER- I – 2003. Show all posts
Showing posts with label PAPER- I – 2003. Show all posts

Sunday, 22 February 2015

MEGHANICAL ENGINEERING, PAPER- I – 2003, SECTION B

                     Time Allowed: three Hours                  Maximum Marks: 200
Candidates should attempt Questions 1 and 5 which are compulsory, and any THREE of the remaining questions selecting at least ONE question from each Section. Assume suitable data, if considered necessary, and indicate the same clearly. Newton may be converted to kg using the relation 1 kilonewton (1 kN) = 100 kg if found necessary.    

SECTION B

5.       Answer any  four of the following (each answer should conform to a limit of around 150 words)
                  (a)    (i) Explain the differences between tolerance and allowance.
(ii) Discuss the terms ‘roughness’ weaviness’ and ‘lay’

(b)   (i) Why is springback important in cold forming?
(ii) Why most press forging often employ heated dies?
(iii) What is 3-2-1 concept related to jig and fixture design?

(c)    (i) What are various types of valve? What do you personally gain from value engineering?
(ii) Give some examples of waiting time situations existing in industry.

(d)   (i) Draw figure showing four waiting line structures.
(ii) What types of distributions are assumed for arrivals and services?
(iii) In a single channel waiting line if μ = λ, what will be the utilization factor and mean waiting time for a customes before being served μ = Av. No. of services provided per unit time and λ = Av. No. of arrivals per unit time.

                    (e)   (i) Write the purpose of subroutine in a computer program including its general form.

(ii) Name three types of plotters used in computers to produce hard copy.

6.       (a) (i) write the circuits which make control loop unit (CLU) in CNC machine

(ii) What is meant by the following codes?
g 9 0
m 0 3
      (b)  DC servomotor is coupled directly to a lead screw which drives the table of an NC machine tool. A digital encoder, which emits 500 pulses per revolution, is mounted on the other end of the lead screw. If the lead screw pitch is 5 mm and motor rotates at 800 rpm calculate.

(i)                  The linear velocity of the table
(ii)                The basic length unit (BLU) of the N.C system
(iii)               The frequency of the pulses transmitted by the encoder. 1 pulse = 1 BLU.

        (c)   (i) Explain with a figure stylus profile device for measuring surface roughness.
                    (ii) How Ra (arithmetic mean) value of surface roughness is defined.

7.       (a) Florence Health INC is a Professional II nursing home aspiring to become Professional I nursing home. Administrator prepares the following list of activities:

Activity
Predecessor’s Activity
Time estimates  (Weeks)

to
tm
tp
B. Build Facility
None
20
24
30
F. Safety Inspection
B
2
3
4
C. Install Equipment
B
8
16
20
D.Recruit Staff
None
2
2
3
E. Train Staff
D
4
5
6
A. Perform Pilot
C. E. F
6
5
9

Draw the PERT diagram and show the critical path (consider β- distribution) what is Time / Cost tradeoff?
           (b) Solve the assignment problem represented by the matrix given below:


a
b
c
d
e
F
A
9
22
58
11
19
27
B
43
78
72
50
63
48
C
41
28
91
37
45
33
D
74
42
27
49
39
32
E
36
11
57
22
25
18
F
3
56
53
31
17
28

8.       (a) (i) Discuss the principles and applications of slip gauges. What are the different grades of accurac
            (ii)  Draw Merchant’s circular force diagram and write the assumptions.

       (b) Solve the following linear programming problem:

Maximize      z= 3x₁ + 2x₂ + 5x₃
Subject to
X₁ + 2X₂   + X₃ ≤ 430
3X₁ + 2X₃ ≤ 460
X₁ + X₂ ≤ 420
X₁ ≥ 0, X₂ ≥ 0, X₃ ≥ 0.

MEGHANICAL ENGINEERING, PAPER- I – 2003,SECTION A

                   Time Allowed: three Hours                  Maximum Marks: 200

Candidates should attempt Questions 1 and 5 which are compulsory, and any THREE of the remaining questions selecting at least ONE question from each Section. Assume suitable data, if considered necessary, and indicate the same clearly. Newton may be converted to kg using the relation 1 kilonewton (1 kN) = 100 kg if found necessary.

SECTION A

1.       Answer any four of the following (each answer should conform to a limit  of around 150 words): 
             (a)                 (i) Distinguish between the laws of friction for dry and film lubricated surfaces.
What conditions must be satisfied in order that film lubrication may be obtained
  (ii) Explain the difference between oiliness and viscosity of a lubricant.
Discuss the conditions under which friction between two lubricated surfaces is influenced by the two properties respectively.

           (b)   Explain briefly the role of factors that influence the change in the sum of tensions on the slack and tight side of a belt transmission, as power transmitted is increased.
Why is a horizontal drive capable of transmitting more power than a similar vertical drive?

          (c)    Explain clearly the meanings of terms:
Elastic solid, nonelastic solid, inelastic solid, linearly elastic solid and nonlinearly elastic solid.
Illustrate your answer using a diagram showing the load deformation relationship for the above solides.

          (d)                          (i) Define allotropy. Give an example of different allotropic  forms of a material
   (ii) What is edge dislocation?
   (iii) Prove that the atomic packing factor of a HCP (Hexagonally. Close –Packed) structure is 0.74.
          (e)   (i) What are solubility limits? 
               (ii) Describe a eutectic structure.
(iii) Why does the cooling curve for a pure meal show a isothermal hold at the freezing point?

2.       (a)  (i) Explain briefly. Why the static deflection curve of a loaded shaff may be used as a whirling form.

(ii) Establish the relationship of critical speed with loads and load point deflections.
(b) a shaft Y is driven by a coaxial shaff X through the epicy click gear train as shown in the above figure . The wheel A is keyed to X, and E to Y. the compound wheel BD s carried on the arm F which can rotate freely about the common axis of X and Y. The wheel C is fixed.
The number of teeth on the gears A, B, C, D and E are respectively 20, 64, 80, 30 and 50. The shaff X rotates at 600rpm clockwise looking from A.
Determine the speed (in RPM) of Y and the direction of rotation, looking from E.

3.       (a) A beam has a cross-section in the form of an isosceles triangle of base b and height h. Derive an expression for the magnitude of the maximum horizontal shearing stress under a vertical shear force V. What will be the location of the plane of this stress?

If the beam has b = 10 cm, and h = 30 cm find the magnitude of maximum shear stress, and the shear stress at neutral axis when V= 10, 000 kgf.

     (b) Two springs, outside diameters a45 mm and 65 mm respectively are made with a steel wire of diameter 5 mm and are placed coaxially. Both the springs have 25 active coils but the outer spring is 27 mm longer than the inner one.
Find the compression of the inner spring when a load of 15 kgf is placed on a plate supported initially by the outer spring.
G for spring wire = 8 x 10⁵ kgf/ cm².

4.       (a) state the theories of failure based on the following criteria:
(i)                  Maximum stress
(ii)                Maximum shear stress
(iii)                Maximum strain Energy
(iv)              Maximum distortion energy

Compare the safe domains based on the above criteria illustrating your answer with a σ₁, σ₂ safe domain plot for a two dimensional stress state. Compare the safe values based on each of the above theories for the specific case σ₁ = - σ₂

     (b) Determine the width of 9.5 mm thick leather belt required to transmit 10 kW from a motor running at 750 rpm. The motor pull is 300 mm distance between the pully runs at 250 rpm and the centre distance between the pulleys is 3 m. 

Assume an open belt drive with no slip and Relative Density of Leather = 1.0
Maximum Permissible Stress for leather belt = 2.46 N/ mm²
Friction between belt and pulley = 0.3
Neglect the sag of belt, and the effect of thickness of belt on velocity.